Custom Pattern Roller Manufacturing Process

Specialty pattern rollers require CNC-engraved sleeves mounted on aircraft-grade aluminum cores. "Each design takes 40+ hours to program," says designer Amy Wilson. The engraving process uses diamond-tipped bits for precision textures. Quality control involves creating sample impressions on clay tablets for comparison with digital designs. Production occurs in dust-free environments to maintain detail integrity. The sleeves undergo hard-coat anodizing for durability. Final assembly includes dynamic balancing to ensure smooth operation. These custom rollers can replicate anything from wood grain to intricate geometric patterns, with lead times of 6-8 weeks for bespoke designs.